Samurai CTC Machine

Quality is the last buzz-world. To survive and to remain in the main stream, one can not escape and adopt the short - cut to achieve quality. Although answer lies in the garden. Still there are several hiccups in the factory but good. Tea processing machines takes the charge & plays important role. To Produce 'Quality' mark Tea one has to have state of art Tea processing Machines.

Zemith through its continuous process of R & D & protracted trial runs all the practical aspects including minor areas which go unseen and could cause disastrous results, have come out with the ultimate CTC machine - The 'SAMURAI' It is true to its name - 'BADA NAAM - BADA KAAM' and architectured to hassel-free making of quality Tea with Japanese concept of modern & high value technology.

Samurai is the latest, Best & ultimate CTC Machine.
Samurai is the latest, Best & ultimate CTC Machine

Heavy & Robust Construction

Graded vertically grained casting used for pedastals duly re-inforced for higher rigidity & construction for vibration free performance.


Interchangeability

Interchangeability of rollers H.S. to S.S. or vice versa and similarly from one cut to another cut interchangeability of parts made possible.

Low Height

  • Enables better supervidion.
  • Maintenance made easier.
  • Changing of rollers easy & fast
  • Qualifies for strong rigidity.
Tea Machineries Tools

Roller Changing

Simple & Faster. Just on removing the Top pressure plates take out the rollers with vartridges for resharpening.


Installed Horse Power Reduced

ALMOST 15 HP. per Triplex or HP. per cut reduced. Considerable saving in your electric bill.

Drive Positive Drive, Gear Box is fitted with hardebed shafts, gears and Heavy Duty Bearing for longer life & drive Heavy Duty Propeller shafts for instant and no slippage, proppelling of rollers.

Cage Unit

Bearing life enhanced by encasing bearings in the cage unit. No dislodging of Cage unit while taking to re-sharpening. Very simple and time saver as well.

Fast Roller Changing, Smart Cage Unit and almost 15 HP. per Triplex or HP. per cut reduced

Axial Pitch Adjustment

Matching of rollers H.S. & S.S. is vitally important pitch adjustment made simpler for easy matching.


Micro Meshing

Meshing of rollers with Micro-fine tuning of cutting incorporated with simple & error free adjustment feature. After having adjusted Microdial matching on both ends, just synchronise Micro adjustment for cutting with the knob, which is easy to operate.

Improved Clutch System Simple & operator friendly clutch system introduced for engaging & disengaging moving of conveyor belts within fraction of a second.

Cooler Cuts

More & bigger gaps between roller & conveyor belt allows more air in the cuts. Resulting in Cool!Cool!Chai. Cooling Fan with pipe line connections to each cut is provided for cooling the Teas.

Cooler Cuts, axial pitch adjustment and micro meshing makes the machine to serve better

Improved De-Jamming
(With Auto-Tripping Being Optional)

System saves damage to rollers. Re-instatement is immediate. Achieves same matching / Meshing.

Hygienic Values Featured

  • Moving Cover
  • Use of Imported PVC Belts.
  • S.S. angularly & specially designed side guards. Enhanced the hygienic values by not allowing accummulation of Teas in any inaccessible area and thus bacterial menace eliminated.

Moving Covers

Unlike static covers where cut mal deposits on the covers and thus becomes themother-bed of bacteria, the moving covers with improted PVC belts, Does not allow any deposition or accummulation of Teas. No lump or Ball formation.

Wide PVC Conveyor Belts Based on experiance that with 40" wide conveyor belts, fullcutting area of 36" wide rollers can not be used and allows side spillage, viewing this handicap 42" winder imported PVC non-sticky conveyor belts are provided belts which are hygienically safe & have longer life.

The Moving Covers, PVC Conveyor Belts doesn't allow any deposition or accummulation of Teas

Spillage

The specially designed side guards, wider conveyor belt, low inclination of Conveyor Belts have made to achieve virtually nil spillage.

Value Addition In Inputs

All the areas where tea comes in touch with, are made of AISI - 304 grade S.S. meterial. The De-Jamming handle, clutch lever, Micro-dial, Micro Mesh arrangement, Ratchet etc. are hard chromed or made of S.S. precisionely engineered with cute looking and painted with ICI's Duco, long lasting paint with silken finish. An eye-catching with aesthatic & lusty look.

Low Inclination of Conveyor Belt

Only 1400 inclination. Hence no roll-back. More gap for more ambient air in-flow. No lump or ball formation and no depositon of teas on sides.


Technical Specifications and Data
Overall Dimensions
Model Jumbo 13" Samurai 764 - 30" Jumbo 13" Samurai 914- 36" Jumbo 13" Samurai 764 - 30" Jumbo 13" Samurai 914- 36"
Unit 3 Cut 4 Cut 3 Cut 4 Cut 3 Cut 4 Cut 3 Cut 4 Cut
Length (mm) 10481 13122 10481 13122 9908 12346 9908 12346
Width (mm) 2245 2245 2400 2400 2245 2245 2400 2400
Height (mm) 1090 1090 1090 1090 1040 1040 1040 1040
Output W/L 1000 1100 kg 1000 1200kg 800 900kg 1000 1100 kg

Conveyor Belt (PVC Imported)
Main Conveyor Width mm Length mm Width mm Length mm Width mm Length mm Width mm Length mm
Feed 900 4876 1050 4876 900 4876 1050 4876
Subsequent Cut 900 6096 1050 6096 900 5790 1050 5790
Moving Cover 890 2030 1040 2030 890 1830 1040 1830

Horse Power (Recommended)
Normal CTC Used with 8 / 10 TPI Roller
Normal 20-15-15-15 25-20-20-20 15-15-15-15 20-15-15-15
Hard Cut 25-20-20-20 30-25-25-25 20-20-15-15 25-20-20-20

Roller Sharpening Data
Roller Diameter Tilt Angle
(in Degree)
Milling Cutter Angle
(in Degree)
Helical
Chasing Profile
U & V
13" 8 T.P.I. 45.6 65 65 550 / 450
13" 10 T.P.I. 45.6 65 65 550 / 450
9.1/2" 8 T.P.I. 52 65 65 550 / 450
9.1/2" 10 T.P.I. 52 65 65 550 / 450
8.1/2" 8 T.P.I. 47 70 70 550 / 450
8.1/2" 10 T.P.I. 47 70 70 550 / 450